Metacaulk 1200 (PDS)comb_1.eps - FireProtection411

PRODUCT DATA SHEET<br />

<strong>Metacaulk</strong> ® <strong>1200</strong>, <strong>Metacaulk</strong> ® <strong>1200</strong> SL, <strong>Metacaulk</strong> ® <strong>1200</strong> Caulk grade<br />

Classified System Numbers<br />

HWD 0032, HWD0127, HWD0129, HWD1022, HWD0118, FWD1022, HWD0032, HWD0058, HWD0104,<br />

HWD1020, HWD0221,HWD0199, WL7047, WJ7026, CWS2015, CWS2017, CWS2019, WWD0023, FFD0018<br />

May 2006<br />

1. Product Description<br />

All three grades of <strong>Metacaulk</strong> ® <strong>1200</strong> are a<br />

single component, general purpose fire rated<br />

sealant for construction joints such as top of the<br />

wall, curtain wall perimeter, expansion, control,<br />

etc. and for general construction gaps and voids.<br />

<strong>Metacaulk</strong> ® <strong>1200</strong> is a water based sealant that<br />

comes in three different grades. <strong>Metacaulk</strong>®<br />

<strong>1200</strong> mastic grade is designed for spray<br />

applications and provides a fast, economical<br />

means of installation on long joint runs.<br />

<strong>Metacaulk</strong>® <strong>1200</strong> Self-leveling (SL) sealant is<br />

made for horizontal applications where quick<br />

installation is necessary. <strong>Metacaulk</strong>® <strong>1200</strong><br />

caulk grade is a non-sag sealant that is easy to<br />

apply from a caulk gun or troweled. It cures to<br />

an elastomeric membrane seal that is suitable<br />

where dynamic movement is expected. In the<br />

event of a fire, <strong>Metacaulk</strong> ® <strong>1200</strong> will prevent<br />

the spread of flames, smoke, hot gases and<br />

water through the joint openings. No dilution or<br />

mixing is required for use. <strong>Metacaulk</strong> ® <strong>1200</strong><br />

can be caulked from a tube, brushed or troweled<br />

from the pail, applied with a spray pump or<br />

poured. <strong>Metacaulk</strong> ® <strong>1200</strong> systems are rated for<br />

up to 3 hour conditions in accordance with the<br />

UL 2079 (Tests for Fire Resistance of Building<br />

Joint Systems) test standards. <strong>Metacaulk</strong> ® <strong>1200</strong><br />

has been cycled 500 times, meeting the new<br />

ASTM E 1399 standard. Also tested in<br />

accordance with ASTM E 814 (UL1479) for<br />

systems up to 2 hours. <strong>Metacaulk</strong> ® <strong>1200</strong> is<br />

protected in a wet stage as well as in a dry<br />

stage against mold growth with a<br />

<strong>comb</strong>ination of biocides.<br />

Use <strong>Metacaulk</strong> ® <strong>1200</strong> for various applications:<br />

Curtain Wall Joints<br />

HVAC Ductwork<br />

Top of the Wall Construction Joints<br />

Deflection Track Wall Systems<br />

For complete list of product applications or for<br />

additional technical information, call<br />

RECTORSEAL for the latest updated<br />

information.<br />

<strong>Metacaulk</strong> ® <strong>1200</strong> Features<br />

• Sprayable, Brushable, Trowelable,<br />

Caulkable or Pourable<br />

• Freeze-thaw<br />

• Water based<br />

• Flexible - Elastomeric<br />

• Paintable<br />

• VOC Compliant<br />

• Excellent Smoke Seal<br />

• Minimum 2 Year Shelf Life<br />

2. Material Properties<br />

Asbestos Fillers<br />

Solvents<br />

Hazardous Ingredients<br />

Application<br />

Color<br />

Cure Time<br />

Density<br />

Flexible<br />

None<br />

None<br />

None<br />

Spray,<br />

Caulk,<br />

Brush or<br />

Trowel<br />

Red<br />

5 to 7 days<br />

[1/8" at 77˚F (25˚C)]<br />

10.5 lbs./gal.<br />

Yes<br />

Skin Over Time<br />

30 - 45 min.<br />

[at 77˚F (25˚C)]<br />

pH Value 7 to 8<br />

Volume Coverage (at 1/8" wet depth):<br />

Per Square Foot 18 cu. in .<br />

Per 20.2 oz<br />

36 cu. in.<br />

Per 30 oz.<br />

54 cu. in.<br />

Per Quart<br />

58 cu. in.<br />

Per 5 gallon pail 1155 cu. in.<br />

VOC<br />

Negligible<br />

ASTM E 84, UL 723 Tunnel Test<br />

Flame Spread 5<br />

Smoke Index 5<br />

STC Rating 50*<br />

*Tested in a UL 411 wall assembly/section to ASTM E90.<br />

3. Applications<br />

<strong>Metacaulk</strong> ® <strong>1200</strong> can be used as a general<br />

purpose fire rated sealant and smoke seal for<br />

construction joints on both vertical and<br />

horizontal surfaces. <strong>Metacaulk</strong> ® <strong>1200</strong> is also<br />

an excellent fire rated acoustical sealant and<br />

can be used in areas under constant vibration<br />

or movement.<br />

4. Installation Data<br />

Tightly pack with the appropriate backing<br />

material as listed in the selected UL System<br />

design. There should be no loose insulation,<br />

voids or gaps present. Apply the required<br />

coating thickness to completely cover<br />

backing material.<br />

For <strong>Metacaulk</strong> ® <strong>1200</strong> spray application, use<br />

recommended spray equipment. Contact<br />

Technical service at 1-800-231-3345 for<br />

current recommendations.<br />

When system clean up is needed, follow<br />

manufacturer's instructions for specific<br />

equipment used.<br />

NOTE: SPRAY EQUIPMENT CAN BE<br />

DANGEROUS! USE ONLY PROPERLY<br />

TRAINED PERSONNEL. FOLLOW ALL<br />

SAFETY AND OPERATION<br />

INSTRUCTIONS AND PROCEDURES.<br />

5. Testing Data<br />

<strong>Metacaulk</strong> ® <strong>1200</strong> has been listed by UL. For<br />

UL classified system numbers, see above.

---

METACAULK ® <strong>1200</strong><br />

Additional listings can be obtained by calling<br />

RECTORSEAL. For specific test criteria,<br />

refer to the UL Fire Resistence Directory or<br />

call RECTORSEAL.<br />

<strong>Metacaulk</strong> ® <strong>1200</strong> was tested at positive<br />

pressure with a minimum 0.01 inches (2.5<br />

Pa) water and in accordance with UL 2079<br />

test standards.<br />

6. Storage & Handling<br />

<strong>Metacaulk</strong> ® <strong>1200</strong> should be stored in<br />

unopened container between 35˚(2˚C) and<br />

120˚F (49˚C) to obtain a minimum 2 year<br />

shelf life. NOTE: Do not dilute; no mixing is<br />

required. Best if protected from freezing. If<br />

freezing occurs, thaw completely before use.<br />

Keep products stored under protective cover<br />

in original containers.<br />

7. Availability<br />

<strong>Metacaulk</strong> ® <strong>1200</strong> is available in 5 gallon<br />

pails, 30 oz tube, quart bottles, and 20.2 oz<br />

sausage packs.<br />

8. Limitations<br />

<strong>Metacaulk</strong> ® <strong>1200</strong> is not designed to be used<br />

in areas under continuous immersion or in<br />

areas which would be continuously wet.<br />

<strong>Metacaulk</strong> ® <strong>1200</strong> should not be used on hot<br />

uninsulated surfaces above 200˚F (93˚C).<br />

Self Leveling (SL) can not be used on vertical<br />

applications.<br />

For additional information, refer to Material Safety Data Sheet.<br />

For additional technical service,<br />

call: 713-263-8001 or 1-800-231-3345<br />

fax: 713-263-7577 or 1-800-452-2824<br />

RECTORSEAL<br />

2601 SPENWICK DRIVE HOUSTON, TEXAS 77055<br />

WWW.RECTORSEAL.COM<br />

WWW.METACAULK.COM<br />

METACAULK ® <strong>1200</strong> COVERAGE RATE:<br />

NOTE: Coverage rates as given are mathematical<br />

calculations. Allow for application<br />

losses, opening size variations and applied<br />

thickness variations. (Verify all<br />

calculations)<br />

Based on 3" fluted metal deck with 3/4" relief joint.<br />

Opening<br />

Width<br />

(inches)<br />

*Coverage Rate in Lineal Feet Per<br />

Gallon at Application Thickness<br />

1/2 102<br />

of:<br />

1/8 inch<br />

3/4 88<br />

1 77<br />

1 1/2 61<br />

2 51<br />

2 1/2 44<br />

3 38<br />

3 1/2 34<br />

4 30<br />

5 25<br />

6 22<br />

* Calculation includes 1/2" overlap along both edges of<br />

opening<br />

9. Cautions<br />

FOR CHEMICAL EMERGENCY, SPILL,<br />

LEAK, FIRES, EXPOSURE OR ACCIDENT,<br />

CALL CHEMTREC - DAY OR NIGHT<br />

1-800-424-9300.<br />

PRECAUTIONS: Do not take internally. May be<br />

harmful if swallowed. May cause eye and skin<br />

irritation. Wear gloves and safety glasses. Wash<br />

after handling. FIRST AID: For any overexposure<br />

or if skin irritation develops get immediate medical<br />

attention. Eyes - Flush 15 minutes with clean<br />

water. Skin - Wash with soap and water. Ingestion<br />

- Call physician immediately SPILLS: Clean up<br />

immediately with scrapers and water. STORAGE<br />

AND HANDLING: Keep container upright and<br />

tightly closed. Do not reuse empty container. KEEP<br />

OUT OF REACH OF CHILDREN.<br />

10. LIMITED WARRANTY<br />

RectorSeal makes the Limited Express Warranty that when the instructions for storage and handling of our products are followed we warrant our products to be free from defects. THIS LIMITED EXPRESS WARRANTY<br />

IS EXPRESSLY IN LIEU OF ANY OTHER EXPRESS OR IMPLIED WARRANTIES, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, AND<br />

OF ANY OTHER OBLIGATION ON THE PART OF RECTORSEAL. The sole remedy for breach of the Limited Express Warranty shall be the refund of the purchase price. All other liability is negated and disclaimed,<br />

and RectorSeal shall not be liable for incidental or consequential damages.<br />

Suggestions and recommendations covering the use of our products are based on our past experience and laboratory findings. However, as we have no control as to the methods and conditions of application, we only assume<br />

responsibility for the uniformity of our products within manufacturing tolerances.<br />

E-06